NON-STANDARD PROCESS

Non-Standard Process

  • Single Equipment Automation Upgrade

    Equipment Features


    1. Replaces manual loading, unloading, and handling; one person can operate multiple machines, significantly reducing labor costs.

    2. The equipment operates continuously without downtime or interruption, increasing productivity by 30%–100% compared to manual operation.

    3. Precise positioning and uniform movements eliminate human error, bumps, and scratches, resulting in higher and more stable yield rates.

    4. Human-machine separation and automatic loading/unloading eliminate the risk of workplace injuries, making it particularly suitable for hazardous workstations such as punching, die casting, grinding, and high-temperature environments.

    5. Retains original machine functions; only an automatic loading/unloading mechanism is added, preserving the investment in old equipment and allowing for future integration into a complete production line.

  • Integrated Automation Line

    Equipment Features


    1. Low investment, quick results: Upgrading to automation without replacing existing equipment results in significantly lower costs and a shorter payback period compared to building a new production line.

    2. Revitalizes older equipment, avoiding redundant purchases and improving equipment utilization and lifespan.

    3. Automates loading, unloading, transfer, inspection, and sorting, reducing reliance on manual labor; one person can manage multiple production lines.

    4. Streamlined processes and optimized cycle times reduce waiting time, idle time, and manual handling, resulting in a significant increase in overall production capacity.

    5. Unified actions, precise positioning, and standardized parameters reduce human error, bumps, and scratches, leading to greater product consistency.

    6. Automates high-risk, repetitive, and high-intensity workstations, isolating workers from machines and reducing workplace injuries and safety risks.

    7. Connects to data acquisition, production statistics, and SPC quality analysis, meeting the needs of digital management and customer factory audits.

    8. Transforming old production lines into automated lines comprehensively upgrades workshop image, delivery capabilities, and order-taking strength.

  • Automation Upgrade for Precision Machining Equipment

    Equipment Features


    1. Replaces frequent manual loading and unloading, reducing the number of operators and significantly lowering long-term labor costs.

    2. Equipment operates without downtime, waiting, or human fatigue, greatly increasing uptime and productivity by 30%–100% compared to manual methods.

    3. Precise positioning and consistent loading/unloading prevent bumps, scratches, and clamping errors, resulting in better dimensional consistency and higher yield.

    4. Automated, gentle loading and unloading reduces workpiece collisions, clamping, and deformation, extending tool and equipment lifespan.

    5. Human-machine separation, automatic door opening and closing, and automatic loading/unloading eliminate hand pinching, machine collisions, and injuries from high temperatures/metal filings.

    6. Applicable to CNC lathes, machining centers, grinding machines, drilling and tapping machines, gear hobbing machines, Swiss-type lathes, and other machining equipment.

    7. No need to replace the main machine; only add a robotic arm/gantry for loading and unloading, resulting in a short modification cycle, low investment, and quick returns.

    8. Enables production statistics, uptime monitoring, and anomaly alarms, laying the foundation for subsequent automated production lines and MES (Manufacturing Execution System).

  • Capacitance Testing & Sorting Equipment

    Equipment Features


    1. High-precision capacitor testing, capable of measuring capacitance value, loss angle (D) value, equivalent series resistance (ESR), and other parameters, with stable and highly consistent data.

    2. Automatic grouping by capacitance value range and accuracy level, one-click setting eliminates manual errors and omissions.

    3. Employs professional testing fixtures for reliable contact, preventing scratches and damage to components, suitable for precision components such as chip capacitors and inductors.

    4. Continuous feeding, automatic testing, and automatic unloading, resulting in a fast cycle time and high throughput, far exceeding the efficiency of manual multimeter sorting.

    5. Automatically saves test data, pass rates, and range distribution, supporting report export for quality traceability and customer approval.

    6. One-click parameter recall allows for quick adaptation to different specifications and sizes of capacitors/components, suitable for multi-variety batch production.

  • Capacitance Testing & Traying Equipment

    Equipment Features


    1. Replaces manual tray placement, manual sorting, and manual counting; one person can oversee multiple machines, significantly increasing efficiency compared to manual methods.

    2. Ensures uniform orientation, precise positioning, and neat arrangement, meeting the requirements of downstream tape feeding, packaging, material handling, and shipping.

    3. Continuous feeding, automatic detection of orientation, and automatic tray placement eliminate manual downtime and fatigue, making it suitable for mass production.

    4. Flexible loading and unloading, stable feeding, preventing damage to components, including edge reversal and the appearance and electrodes.

    5. Automatically records the quantity, grade, and pass rate for each tray, supporting report output to meet quality control and customer factory inspection requirements.

    6. Adapts to various sizes of chip capacitors, resistors, inductors, etc., with one-click parameter switching and multi-product compatibility.

  • PCBA ICT + Programming + FCT Testing Line

    Equipment Features


    1. A single production line simultaneously completes ICT testing, program burning, and FCT functional testing, eliminating the need for multiple loading/unloading, transfers, and repetitive positioning, resulting in the simplest and most efficient process.

    2. Replaces multiple standalone machines and multiple workstations; one line equals the entire testing section, significantly reducing operator time, floor space, and equipment investment.

    3. Comprehensive testing coverage, ensuring no missed or incorrect tests.

    4. Supports automatic board loading, automatic transfer, automatic clamping, automatic testing, and automatic sorting (OK/NG separation), requiring minimal or no human intervention.

    5. Standardized and procedural workflow throughout, eliminating human error, missed tests, and incorrect burning, ensuring stable and controllable yield.

    6. Automatically records test results, burning logs, SN code binding, and defect information; supports MES integration, report export, and SPC analysis, meeting customer factory audit and quality traceability requirements.

    7. Universal fixture + one-click program switching, quickly adapting to different PCBA models, suitable for multi-variety, small-batch, and large-batch co-production.

    8. Mature modular design, fast fault location, convenient mold change, high uptime, suitable for 24-hour continuous mass production.

  • Auto Disc Spring Stacking & Assembly Equipment

    Equipment Features


    1. Automatically completes disc spring sorting, orientation identification, directional stacking, and arrangement, fulfilling multiple specifications of stacked springs in one operation without manual sorting and placement.

    2. Continuous automated operation, eliminating human fatigue and downtime, resulting in significantly higher productivity and consistency than manual assembly.

    3. Equipped with vision/sensor detection, automatically identifying orientation, inner and outer diameters, and defects, preventing reverse assembly, omissions, and incorrect assembly.

    4. Precise positioning and neat stacking, without misalignment or jamming, ensuring the elasticity, lifespan, and stability of the finished product.

    5. Flexible feeding and clamping, preventing scratches on the disc spring surface and damage to the end faces, improving the finished product qualification rate.

    6. Replaces multiple manual stackers; one person can oversee multiple machines, significantly reducing labor costs and management complexity.

    7. Supports disc springs of different diameters, thicknesses, and combination methods; quick parameter/mold switching, suitable for multiple product types.

    8. Reliable structure, smooth feeding, capable of 24-hour continuous production, simple maintenance, and high uptime.

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