FUNCTIONAL TESTING SERIES
Lamination Process
Screw Fastening/ Welding Process
Automated Optical Inspection
Non-Standard Process
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Equipment Features
1. Replaces manual tray placement, manual sorting, and manual counting; one person can oversee multiple machines, significantly increasing efficiency compared to manual methods.
2. Ensures uniform orientation, precise positioning, and neat arrangement, meeting the requirements of downstream tape feeding, packaging, material handling, and shipping.
3. Continuous feeding, automatic detection of orientation, and automatic tray placement eliminate manual downtime and fatigue, making it suitable for mass production.
4. Flexible loading and unloading, stable feeding, preventing damage to components, including edge reversal and the appearance and electrodes.
5. Automatically records the quantity, grade, and pass rate for each tray, supporting report output to meet quality control and customer factory inspection requirements.
6. Adapts to various sizes of chip capacitors, resistors, inductors, etc., with one-click parameter switching and multi-product compatibility.
Technical Specifications
| Item | Specifications |
| Equipment Model | MY-TPTM01 |
| Equipment Function | Automated tray loading of electronic components |
| Applicable Dimensions | L:1mm x W:1mm |
| Alignment Method | CCD Vision-Guided Positioning |
| Equipment Dimensions | L900 x W900 x H1750 |
| Power Supply | AC220V 50/60HZ |
| Air Source Requirement | 0.6MPa（6Kgf/cm2) |
| Equipment Capacity | ≤2S/PCS |
| Gripping Method | Vacuum Suction |
| Other Main Functions | Flexible vibratory feeding, Log tracking |
Capacitance Testing & Sorting Equipment
Equipment Features
1. High-precision capacitor testing, capable of measuring capacitance value, loss angle (D) value, equivalent series resistance (ESR), and other parameters, with stable and highly consistent data.
2. Automatic grouping by capacitance value range and accuracy level, one-click setting eliminates manual errors and omissions.
3. Employs professional testing fixtures for reliable contact, preventing scratches and damage to components, suitable for precision components such as chip capacitors and inductors.
4. Continuous feeding, automatic testing, and automatic unloading, resulting in a fast cycle time and high throughput, far exceeding the efficiency of manual multimeter sorting.
5. Automatically saves test data, pass rates, and range distribution, supporting report export for quality traceability and customer approval.
6. One-click parameter recall allows for quick adaptation to different specifications and sizes of capacitors/components, suitable for multi-variety batch production.
PCBA ICT + Programming + FCT Testing Line
Equipment Features
1. A single production line simultaneously completes ICT testing, program burning, and FCT functional testing, eliminating the need for multiple loading/unloading, transfers, and repetitive positioning, resulting in the simplest and most efficient process.
2. Replaces multiple standalone machines and multiple workstations; one line equals the entire testing section, significantly reducing operator time, floor space, and equipment investment.
3. Comprehensive testing coverage, ensuring no missed or incorrect tests.
4. Supports automatic board loading, automatic transfer, automatic clamping, automatic testing, and automatic sorting (OK/NG separation), requiring minimal or no human intervention.
5. Standardized and procedural workflow throughout, eliminating human error, missed tests, and incorrect burning, ensuring stable and controllable yield.
6. Automatically records test results, burning logs, SN code binding, and defect information; supports MES integration, report export, and SPC analysis, meeting customer factory audit and quality traceability requirements.
7. Universal fixture + one-click program switching, quickly adapting to different PCBA models, suitable for multi-variety, small-batch, and large-batch co-production.
8. Mature modular design, fast fault location, convenient mold change, high uptime, suitable for 24-hour continuous mass production.
For 3C, new energy, automotive electronics, medical devices, aerospace enterprises, we provide exclusive customized solutions and
equipment based on their unique demands and specific problems.
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