AUTOMATION RETROFIT SERIES
Lamination Process
Screw Fastening/ Welding Process
Automated Optical Inspection
Non-Standard Process
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Equipment Features
1. Low investment, quick results: Upgrading to automation without replacing existing equipment results in significantly lower costs and a shorter payback period compared to building a new production line.
2. Revitalizes older equipment, avoiding redundant purchases and improving equipment utilization and lifespan.
3. Automates loading, unloading, transfer, inspection, and sorting, reducing reliance on manual labor; one person can manage multiple production lines.
4. Streamlined processes and optimized cycle times reduce waiting time, idle time, and manual handling, resulting in a significant increase in overall production capacity.
5. Unified actions, precise positioning, and standardized parameters reduce human error, bumps, and scratches, leading to greater product consistency.
6. Automates high-risk, repetitive, and high-intensity workstations, isolating workers from machines and reducing workplace injuries and safety risks.
7. Connects to data acquisition, production statistics, and SPC quality analysis, meeting the needs of digital management and customer factory audits.
8. Transforming old production lines into automated lines comprehensively upgrades workshop image, delivery capabilities, and order-taking strength.
Technical Specifications
| Item | Specifications |
| Equipment Model | MY-CRAL01 |
| Equipment Function | Automated transformation of semi-automated production lines |
| Applicable Dimensions | L:80mm~160mm x W:60mm~125mm |
| Robot Brand | FANUC/Inovance |
| Transfer Method | Magnetic Wheel Conveyor |
| Equipment Dimensions | L23000 x W6600 x H1850 |
| Power Supply | AC380V 50/60HZ |
| Air Source Requirement | 0.6MPa（6Kgf/cm2) |
| Equipment Capacity | ≤9S/PCS |
| EHS Protection Brand | Omron/IDEC |
| Other Main Functions | Material flipping, rework feeding, MES tracking |
Single Equipment Automation Upgrade
Equipment Features
1. Replaces manual loading, unloading, and handling; one person can operate multiple machines, significantly reducing labor costs.
2. The equipment operates continuously without downtime or interruption, increasing productivity by 30%–100% compared to manual operation.
3. Precise positioning and uniform movements eliminate human error, bumps, and scratches, resulting in higher and more stable yield rates.
4. Human-machine separation and automatic loading/unloading eliminate the risk of workplace injuries, making it particularly suitable for hazardous workstations such as punching, die casting, grinding, and high-temperature environments.
5. Retains original machine functions; only an automatic loading/unloading mechanism is added, preserving the investment in old equipment and allowing for future integration into a complete production line.
Automation Upgrade for Precision Machining Equipment
Equipment Features
1. Replaces frequent manual loading and unloading, reducing the number of operators and significantly lowering long-term labor costs.
2. Equipment operates without downtime, waiting, or human fatigue, greatly increasing uptime and productivity by 30%–100% compared to manual methods.
3. Precise positioning and consistent loading/unloading prevent bumps, scratches, and clamping errors, resulting in better dimensional consistency and higher yield.
4. Automated, gentle loading and unloading reduces workpiece collisions, clamping, and deformation, extending tool and equipment lifespan.
5. Human-machine separation, automatic door opening and closing, and automatic loading/unloading eliminate hand pinching, machine collisions, and injuries from high temperatures/metal filings.
6. Applicable to CNC lathes, machining centers, grinding machines, drilling and tapping machines, gear hobbing machines, Swiss-type lathes, and other machining equipment.
7. No need to replace the main machine; only add a robotic arm/gantry for loading and unloading, resulting in a short modification cycle, low investment, and quick returns.
8. Enables production statistics, uptime monitoring, and anomaly alarms, laying the foundation for subsequent automated production lines and MES (Manufacturing Execution System).
For 3C, new energy, automotive electronics, medical devices, aerospace enterprises, we provide exclusive customized solutions and
equipment based on their unique demands and specific problems.
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