VISUAL INSPECTION SERIES
Lamination Process
Screw Fastening/ Welding Process
Automated Optical Inspection
Non-Standard Process
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Equipment Features
1. Dual inspection in one machine: Thread inspection and appearance defect inspection are completed simultaneously with a single loading, eliminating the need for two separate machines and two processes, resulting in faster cycle time and higher production capacity.
2. Utilizes CCD vision + laser/optical sensing, achieving micron-level precision, unaffected by human vision or emotional factors, with consistency far exceeding that of manual visual inspection.
3. Automatically judges and sorts good and defective products, preventing defective products from leaving the factory and reducing customer complaints and rework costs.
4. Automatically saves images and inspection data, supporting reports and SPC analysis, facilitating internal control, customer audits, and system certification.
Technical Specifications
| Project | Specifications |
| Equipment Model | MY-VIVM01 |
| Equipment Function | The equipment is mainly used for thread/appearance inspection of fasteners and plastic parts |
| Applicable Sizes | 5mm~30mm |
| Fitting Accuracy | ±0.1mm, CPK≥1.33 |
| Alignment Method | Mechanical Alignment + CCD Vision Guided Positioning |
| Equipment Dimensions | L1650 x W1650 x H1700 |
| Power Supply Voltage | AC220V 50HZ |
| Air Supply Requirements | 0.6MPa (6Kgf/cm2) |
| Equipment Capacity | ≤3S/PCS |
| Inspection Items | Dimensional Measurement, Defect Detection, Thread Gauge Inspection |
| Other Main Functions | Automatic Feeding, Size Sorting |
Dimension Measurement & Inspection Equipment
Equipment Features
1. Extremely high measurement accuracy: Employing a high-definition industrial camera, optical lens, and precision platform, achieving micron-level measurement precision, stable, accurate, and drift-free.
2. Full-size automatic inspection: Simultaneously measuring multiple dimensions such as length, width, aperture, spacing, curvature, position, and flatness in a single image, providing complete data.
3. No human error, strong consistency: Automatic recognition, calculation, and judgment, unaffected by human technique, eyesight, or emotions, resulting in stable and reliable results.
4. Automatic image and data saving, supporting report export and SPC statistics, meeting quality traceability and customer auditing requirements.
6-Sided Mirror Appearance Inspection Equipment
Equipment Features
1. Six-sided full inspection: A single loading process simultaneously performs 360° full-area appearance inspection, including the front, sides, top, bottom, chamfers, and threaded ends, ensuring no blind spots or missed inspections.
2. No flipping or multiple positioning required: Fast cycle time and high throughput, far superior to manual visual inspection and ordinary single-sided inspection machines.
3. Pure visual imaging: No scratches, deformation, or wear; suitable for precision hardware, fasteners, shafts, small structural parts, and other products with high appearance requirements.
4. Comprehensive defect detection: Consistently detects various appearance defects such as scratches, dents, burrs, missing materials, deformation, dirt, color difference, flash, cracks, and tooth damage.
5. High-definition camera + dedicated six-sided prism optical system: Unaffected by human fatigue, emotions, or eyesight, ensuring stable and controllable quality.
6. Automatic OK/NG judgment: Automatically sorts good and bad products, preventing defective products from leaving the factory and reducing customer complaints and rework costs.
For 3C, new energy, automotive electronics, medical devices, aerospace enterprises, we provide exclusive customized solutions and
equipment based on their unique demands and specific problems.
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